Using a 9/16" combination wrench, remove and discard PTO cover plate and
mounting hardware from transfer case.
Remove and discard old cover plate gasket from the transfer case and clean
Install two 9/16" nuts onto PTO mounting stud to be installed. Using two
9/16" combination wrenches, tighten nuts against each other. Install PTO
Using a 9/16" combination wrench, remove two nuts from PTO mounting stud.
Using the same procedure, install the remaining five PTO mounting studs.
Apply RTV (MIL-A-46106, type 1) to both sides of new PTO gasket. Place
gasket on transfer case.
Install PTO actuator cable bracket on PTO unit and tighten using 1/2"
Move actuator arm from shipping position to normal operating position and
Using 5/16" combination wrench,
install pipe plug (item 82, MS20913-1S) in
PTO flange adapter.
Install PTO unit on transfer case. Tighten six nuts and washers securing
PTO unit, using 9/16" combination wrench.
Using 3/4" combination wrench, remove and retain mounting nut from PTO