CHAPTER 1. INTRODUCTION - TB-43-02130009
Table 1-1. Tactical Vehicle Rustproofing Instructions.
Table 1-1. Tactical Vehicle Rustproofing Instructions.-continued
SECTION II. DESCRIPTION AND DATA
Special Tools.
Table 1-4. Toxic Hazard Ratings of Rustproofing Material
Safety Precautions.
Unit SOPs/Manhour Requirements.
CHAPTER 2. CORROSION PREVENTION AND CONTROL
OXIDATION-REDUCTION REACTION
The Four Elements of Rusting.
Arresting Rust/Repairing Rust Damage
Rust-Prone Areas.
Figure 2-7. Rubrails and Stiffeners.
Preventive Maintenance for Rust-Prone Areas.
Section II. OTHER TYPES OF CORROSION
Ozone and Ultraviolet Radiation.
Table 2-1. The Galvanic Corrosion Potentiai of Different Metals.
Stress Corrosion Cracking.
Section III. CORROSION REMOVING COMPOUNDS
Rust Arresting Coating (MIL-R-10036).
Corrosion Removing Compound: Metal Conditioner and Rust Remover, Wash-off Type (MIL-M-10578A, Type l).
Detergent General Purpose: Powder (P-D-220D).
CHAPTER 3. RUSTPROOFING EQUIPMENT/EQUIPMENT MAINTENANCE AND PRELIMINARY INSTRUCTIONS
Table 3-2. Rustproofing Equipment.
Table 3-2. Rustproofing Equipment.-continued
Figure 3-1. Standard Powerwash Equipment.
Figure 3-2. Powerwash Operation (Typical).
Material Pumps (Typical).
Figure 3-5. Powerwash Spray Gun (Typical).
Figure 3-6. Powerwash Equipment Platform (Typical),
General Maintenance Information for Material Pumps.
Figure 3-8. Typical Pump (Cutaway View).
Figure 3-9. Typical Pump (Exploded View).
Spray Guns.
Table 3-3. Troubleshooting Powerwash Equipment.
Table 3-4. Troubleshooting Material Pumps.
Table 3-5. Troubleshooting Material Pumps-continued
Figure 3-11. Typical Spray Gun System.
Choice of Wands/Positioning Orifice to Adjust Spray.
Figure 3-16, Wands, Flexible/Rigid.
Operating Drum Heaters.
Vehicle Emission Control Precautions
Section III. VEHICLE PREPARATION
General Drilling Instructions.
Figure 3-21. Drill Stop.
CHAPTER 4. 1/4-TON TRUCK: M151, M718, AND M825 SERIES
Figure 4-2. Drilling Engine Compartment.
Figure 4-5. Drilling Windshield Frame,
Cleaning Procedures. - TB-43-02130058
Figure 4-7. Drilling Cargo Body Floor (M825 Only).
Figure 4-8. Drilling Underbody (M151 and M151A1).
Figure 4-9. Drilling Underbody (M151A2, M718A1, and M825),
Section III. RUSTPROOFING PROCEDURES - TB-43-02130062
Figure 4-12. Rustproofing Windshield Frame.
Rustproofing Underbody (M151 and M151A1)
Figure 4-14. Rustproofing Underbody (M151 and M151Al1.
Figure 4-15. Rustproofing Underbody (M151A2, M718A, and M825).
Rustproofing Inspection. - TB-43-02130067
CHAPTER 5. 1 1/4-TON TRUCK: M880 AND M890 SERIES
Section II. DRILLING AND CLEANING PROCEDURES - TB-43-02130069
Drilling Front Fenders and Rocker Panels
Drilling Top of Doors
Drilling Rear Window Frame
Section III. RUSTPROOFING PROCEDURES - TB-43-02130073
Figure 5-14. Rustproofing Underbody.
Figure 5-17. Rustproofing Cowl.
Rustproofing Hood
Rustproofing Fenders
Rustproofing Front Floor
Rustproofing Inspection. - TB-43-02130079
CHAPTER 6. 3/4-TON AND 1 1/4-TON TRUCK: M1008, M1008A1, M1009, M1010, M1028, AND M1031
Section II. DRILLING AND CLEANING PROCEDURES - TB-43-02130081
Drilling Rear of Doors
Cleaning Procedures. - TB-43-02130083
Section III. RUSTPROOFING PROCEDURES - TB-43-02130084
Figure 6-11. Rustproofing Underbody (M1009).
Figure 6-16. Rustproofing Hood.
Rustproofing Radiator Core Support
Rustproofing Cargo Bed (M1008)
Rustproofing Roof and Doorjamb Top
Rustproofing Inspection. - TB-43-02130090
Component Installation. - TB-43-02130091
CHAPTER 7. 2 1/2-TON AND 5-TON TRUCKS: CABS (TYPICAL)
Section II. DRILLING AND CLEANING PROCEDURES - TB-43-02130093
Cleaning Procedures - TB-43-02130094
Section III. RUSTPROOFING PROCEDURES - TB-43-02130095
Figure 7-7. Rustproofing Cab Floor.
Rustproofing Inspection - TB-43-02130097
Component Installation. - TB-43-02130098
CHAPTER 8. 2 1/2-TON CARGO BODY TRUCKS
Cleaning Procedures. - TB-43-02130100
Spraying Pressure
Rustproofing Inspection. - TB-43-02130102
CHAPTER 9. 2 1/2-TON TRUCKS: DUMP BODY AND TAILGATE
Drilling Tailgate Hinge Rod Stiffener
Cleaning Procedures. - TB-43-02130105
Section III. RUSTPROOFING PROCEDURES - TB-43-02130106
Rustproofing Inspection. - TB-43-02130107
Component Installation. - TB-43-02130108
CHAPTER 10. 2 1/2-TON TRUCKS: WATER TANKERS
Cleaning Procedures. - TB-43-02130110
Section II. RUSTPROOFING PROCEDURES - TB-43-02130111
Rustproofing Inspection. - TB-43-02130112
CHAPTER 11. 2 1/2-TON TRUCKS: FUEL TANKERS
Cleaning Procedures. - TB-43-02130114
Section II. RUSTPROOFING PROCEDURES - TB-43-02130115
Figure 11-4. Rustproofing Stake Pockets.
CHAPTER 12. 2. 1/2-TON TRUCKS: VAN BODY
Section II. RUSTPROOFING PROCEDURES - TB-43-02130118
Rustproofing Inspection.-continued
CHAPTER 13. 5-TON TRUCKS: CARGO BODY
Cleaning Procedures. - TB-43-02130121
Section III. RUSTPROOFING PROCEDURES - TB-43-02130122
Rustproofing Tailgate
Rustproofing Inspection - TB-43-02130124
CHAPTER 14. 5-TON TRUCKS: DUMP BODY AND TAlLGATE
Figure 14-2. Drilling Cab Protector Upper Braces.
Figure 14-4. Drilling Cab Protector Cross Reinforcements.
Figure 14-7. Drilling Tailgate Upper Horizontal Stiffener.
Figure 14-10. Drilling Top Side Rails.
Cleaning Procedures. - TB-43-02130130
Section III. RUSTPROOFING PROCEDURES - TB-43-02130131
Figure 14-14. Rustproofing Tailgate.
Rustproofing Inspection. - TB-43-02130133
CHAPTER 15. 5-TON TRUCKS: EXPANSIBLE VAN BODY
Section II. RUSTPROOFING PROCEDURES - TB-43-02130135
Rustproofing Inspection. - TB-43-02130136
CHAPTER 16. 5-TON TRUCKS: WRECKER BODY
Section II. RUSTPROOFING PROCEDURES - TB-43-02130138
Rustproofing Inspection. - TB-43-02130139
Figure 16-5. Film Thickness Gage.
CHAPTER 17. M911 SERIES TRACTOR
Section III. RUSTPROOFING PROCEDURES - TB-43-02130142
Figure 17-4, Rustproofing Hood, Grille, and Bumper.
Rustproofing Roof
Rustproofing Inspection. - TB-43-02130145
CHAPTER 18. M915 SERIES TRACTOR
Cleaning Procedures. - TB-43-02130147
Figure 18-4. Rustproofing Headlamps and Fenders.
Figure 18-7. Rustproofing Roof.
Rustproofing Inspection. - TB-43-02130150
CHAPTER 19. M977, M978, M983, M984, AND M985 SERIES TRUCKS (HEMTT)
Figure 19-2. Drilling Doors (Typical)
Section III. RUSTPROOFING PROCEDURES - TB-43-02130153
Rustproofing Cab Interior (Front View)
Rustproofing Roof Center Support and Complete Doorjamb Opening (Typical)
Rustproofing Cargo Body (M977 and M985)
Rustproofing Inspection. - TB-43-02130157
CHAPTER 20. M966, M997,M998,M1036, M1038, M1045, M1046, M1025, M1026, M1043, M1044, M1037, M1042, M1035 SERIES TRUCKS (HMMWV)
Section II. DRILLING AND CLEANING PROCEDURES - TB-43-02130159
Figure 20-4. Drilling Weapon Station Tray Assembly.
Section III. RUSTPROOFING PROCEDURES - TB-43-02130161
Figure 20-5. Rustproofing Frame and Underbod
Body Panel Side Rails
Rustproofing Cargo Shell Door
Rustproofing Inspection. - TB-43-02130165
CHAPTER 21. 1/4-TON TRAILER: M416 SERIES
Figure 21-1. Rustproofing Underbody.
CHAPTER 22. 3/4-TON TRAILER: Ml101 SERIES
Cleaning Procedures. - TB-43-02130169
Section II. RUSTPROOFING PROCEDURES - TB-43-02130170
Rustproofing Inspection. - TB-43-02130171
Figure 22-9. Film Thickness Gage.
CHAPTER 23. 1 1/2-TON CARGO TRAILER: M105 SERIES
Section II. RUSTPROOFING PROCEDURES - TB-43-02130174
Rustproofing Rubrails and Stake Pockets
Rustproofing Inspection. - TB-43-02130176
APPENDIX A. REFERENCES - TB-43-02130177
APPENDIX B. CORROSION AREAS
CORROSION AREA
CONTINENTAL UNITED STATES
APPENDIX C. RUST REPAIR PARTS/REPAIR KITS
APPENDIX D. RUST REPAIR AND BODY REPLACEMENT INSTRUCTIONS FOR M151 , M718, AND M825 SERIES TRUCKS
Figure D-1. Fabricated Turning Fixtures.
Figure D-2. Construction of Front Turning Fixture.
Figure D-3. Construction of Rear Turning Fixture.
Section II. REPAIRING RUST DAMAGE
Underbody Component Removal.
Inspection of Underbody.
Figure D-8. Crossmember Removal.
Figure D-9. Corrosion Repair Kit (NSN 2510-01-104-4383).
Figure D-11. Modifying Rear Cross Sill Cap and Underbody Cap.
Welding Techniques.
Installation of Repair Caps.
Figure D-14. Installing Repair Caps.
Underbody Component Installation.
Table D-2. Body Replacement Kit.
Table D-2. Body Replacement Kit-continued
Torque Values.
Figure D-16. Rear Suspension and Front and Rear Propeller Shaft.
Figure D-18. Steering Gear.
Table D-4. Standard Torque Values.
Body Replacement Procedures.
Figure D-20. Positioning Body on Support Stand.
Preparing Vehicle for Service.
APPENDIX E. FABRICATED TOOLS
Assembly Instructions
Bending Procedures.
Drilling Procedures
APPENDIX F. GLOSSARY OF TERMS
APPENDIX F. GLOSSARY OF TERMS-continued - TB-43-02130210
APPENDIX F. GLOSSARY OF TERMS-continued - TB-43-02130211
TB-43-0213 Corosion Prevention and Control Including Rustproofing Procedures for Tactical Vehicles and Trailers Manual
Table 1-1. Tactical Vehicle Rustproofing Instructions.
Table 1-1. Tactical Vehicle Rustproofing Instructions.-continued
SECTION II. DESCRIPTION AND DATA
Special Tools.
Table 1-4. Toxic Hazard Ratings of Rustproofing Material
Safety Precautions.
Unit SOPs/Manhour Requirements.
CHAPTER 2. CORROSION PREVENTION AND CONTROL
OXIDATION-REDUCTION REACTION
The Four Elements of Rusting.
Arresting Rust/Repairing Rust Damage
Rust-Prone Areas.
Figure 2-7. Rubrails and Stiffeners.
Preventive Maintenance for Rust-Prone Areas.
Section II. OTHER TYPES OF CORROSION
Ozone and Ultraviolet Radiation.
Table 2-1. The Galvanic Corrosion Potentiai of Different Metals.
Stress Corrosion Cracking.
Section III. CORROSION REMOVING COMPOUNDS
Rust Arresting Coating (MIL-R-10036).
Corrosion Removing Compound: Metal Conditioner and Rust Remover, Wash-off Type (MIL-M-10578A, Type l).
Detergent General Purpose: Powder (P-D-220D).
CHAPTER 3. RUSTPROOFING EQUIPMENT/EQUIPMENT MAINTENANCE AND PRELIMINARY INSTRUCTIONS
Table 3-2. Rustproofing Equipment.
Table 3-2. Rustproofing Equipment.-continued
Figure 3-1. Standard Powerwash Equipment.
Figure 3-2. Powerwash Operation (Typical).
Material Pumps (Typical).
Figure 3-5. Powerwash Spray Gun (Typical).
Figure 3-6. Powerwash Equipment Platform (Typical),
General Maintenance Information for Material Pumps.
Figure 3-8. Typical Pump (Cutaway View).
Figure 3-9. Typical Pump (Exploded View).
Spray Guns.
Table 3-3. Troubleshooting Powerwash Equipment.
Table 3-4. Troubleshooting Material Pumps.
Table 3-5. Troubleshooting Material Pumps-continued
Figure 3-11. Typical Spray Gun System.
Choice of Wands/Positioning Orifice to Adjust Spray.
Figure 3-16, Wands, Flexible/Rigid.
Operating Drum Heaters.
Vehicle Emission Control Precautions
Section III. VEHICLE PREPARATION
General Drilling Instructions.
Figure 3-21. Drill Stop.
CHAPTER 4. 1/4-TON TRUCK: M151, M718, AND M825 SERIES
Figure 4-2. Drilling Engine Compartment.
Figure 4-5. Drilling Windshield Frame,
Cleaning Procedures. - TB-43-02130058
Figure 4-7. Drilling Cargo Body Floor (M825 Only).
Figure 4-8. Drilling Underbody (M151 and M151A1).
Figure 4-9. Drilling Underbody (M151A2, M718A1, and M825),
Section III. RUSTPROOFING PROCEDURES - TB-43-02130062
Figure 4-12. Rustproofing Windshield Frame.
Rustproofing Underbody (M151 and M151A1)
Figure 4-14. Rustproofing Underbody (M151 and M151Al1.
Figure 4-15. Rustproofing Underbody (M151A2, M718A, and M825).
Rustproofing Inspection. - TB-43-02130067
CHAPTER 5. 1 1/4-TON TRUCK: M880 AND M890 SERIES
Section II. DRILLING AND CLEANING PROCEDURES - TB-43-02130069
Drilling Front Fenders and Rocker Panels
Drilling Top of Doors
Drilling Rear Window Frame
Section III. RUSTPROOFING PROCEDURES - TB-43-02130073
Figure 5-14. Rustproofing Underbody.
Figure 5-17. Rustproofing Cowl.
Rustproofing Hood
Rustproofing Fenders
Rustproofing Front Floor
Rustproofing Inspection. - TB-43-02130079
CHAPTER 6. 3/4-TON AND 1 1/4-TON TRUCK: M1008, M1008A1, M1009, M1010, M1028, AND M1031
Section II. DRILLING AND CLEANING PROCEDURES - TB-43-02130081
Drilling Rear of Doors
Cleaning Procedures. - TB-43-02130083
Section III. RUSTPROOFING PROCEDURES - TB-43-02130084
Figure 6-11. Rustproofing Underbody (M1009).
Figure 6-16. Rustproofing Hood.
Rustproofing Radiator Core Support
Rustproofing Cargo Bed (M1008)
Rustproofing Roof and Doorjamb Top
Rustproofing Inspection. - TB-43-02130090
Component Installation. - TB-43-02130091
CHAPTER 7. 2 1/2-TON AND 5-TON TRUCKS: CABS (TYPICAL)
Section II. DRILLING AND CLEANING PROCEDURES - TB-43-02130093
Cleaning Procedures - TB-43-02130094
Section III. RUSTPROOFING PROCEDURES - TB-43-02130095
Figure 7-7. Rustproofing Cab Floor.
Rustproofing Inspection - TB-43-02130097
Component Installation. - TB-43-02130098
CHAPTER 8. 2 1/2-TON CARGO BODY TRUCKS
Cleaning Procedures. - TB-43-02130100
Spraying Pressure
Rustproofing Inspection. - TB-43-02130102
CHAPTER 9. 2 1/2-TON TRUCKS: DUMP BODY AND TAILGATE
Drilling Tailgate Hinge Rod Stiffener
Cleaning Procedures. - TB-43-02130105
Section III. RUSTPROOFING PROCEDURES - TB-43-02130106
Rustproofing Inspection. - TB-43-02130107
Component Installation. - TB-43-02130108
CHAPTER 10. 2 1/2-TON TRUCKS: WATER TANKERS
Cleaning Procedures. - TB-43-02130110
Section II. RUSTPROOFING PROCEDURES - TB-43-02130111
Rustproofing Inspection. - TB-43-02130112
CHAPTER 11. 2 1/2-TON TRUCKS: FUEL TANKERS
Cleaning Procedures. - TB-43-02130114
Section II. RUSTPROOFING PROCEDURES - TB-43-02130115
Figure 11-4. Rustproofing Stake Pockets.
CHAPTER 12. 2. 1/2-TON TRUCKS: VAN BODY
Section II. RUSTPROOFING PROCEDURES - TB-43-02130118
Rustproofing Inspection.-continued
CHAPTER 13. 5-TON TRUCKS: CARGO BODY
Cleaning Procedures. - TB-43-02130121
Section III. RUSTPROOFING PROCEDURES - TB-43-02130122
Rustproofing Tailgate
Rustproofing Inspection - TB-43-02130124
CHAPTER 14. 5-TON TRUCKS: DUMP BODY AND TAlLGATE
Figure 14-2. Drilling Cab Protector Upper Braces.
Figure 14-4. Drilling Cab Protector Cross Reinforcements.
Figure 14-7. Drilling Tailgate Upper Horizontal Stiffener.
Figure 14-10. Drilling Top Side Rails.
Cleaning Procedures. - TB-43-02130130
Section III. RUSTPROOFING PROCEDURES - TB-43-02130131
Figure 14-14. Rustproofing Tailgate.
Rustproofing Inspection. - TB-43-02130133
CHAPTER 15. 5-TON TRUCKS: EXPANSIBLE VAN BODY
Section II. RUSTPROOFING PROCEDURES - TB-43-02130135
Rustproofing Inspection. - TB-43-02130136
CHAPTER 16. 5-TON TRUCKS: WRECKER BODY
Section II. RUSTPROOFING PROCEDURES - TB-43-02130138
Rustproofing Inspection. - TB-43-02130139
Figure 16-5. Film Thickness Gage.
CHAPTER 17. M911 SERIES TRACTOR
Section III. RUSTPROOFING PROCEDURES - TB-43-02130142
Figure 17-4, Rustproofing Hood, Grille, and Bumper.
Rustproofing Roof
Rustproofing Inspection. - TB-43-02130145
CHAPTER 18. M915 SERIES TRACTOR
Cleaning Procedures. - TB-43-02130147
Figure 18-4. Rustproofing Headlamps and Fenders.
Figure 18-7. Rustproofing Roof.
Rustproofing Inspection. - TB-43-02130150
CHAPTER 19. M977, M978, M983, M984, AND M985 SERIES TRUCKS (HEMTT)
Figure 19-2. Drilling Doors (Typical)
Section III. RUSTPROOFING PROCEDURES - TB-43-02130153
Rustproofing Cab Interior (Front View)
Rustproofing Roof Center Support and Complete Doorjamb Opening (Typical)
Rustproofing Cargo Body (M977 and M985)
Rustproofing Inspection. - TB-43-02130157
CHAPTER 20. M966, M997,M998,M1036, M1038, M1045, M1046, M1025, M1026, M1043, M1044, M1037, M1042, M1035 SERIES TRUCKS (HMMWV)
Section II. DRILLING AND CLEANING PROCEDURES - TB-43-02130159
Figure 20-4. Drilling Weapon Station Tray Assembly.
Section III. RUSTPROOFING PROCEDURES - TB-43-02130161
Figure 20-5. Rustproofing Frame and Underbod
Body Panel Side Rails
Rustproofing Cargo Shell Door
Rustproofing Inspection. - TB-43-02130165
CHAPTER 21. 1/4-TON TRAILER: M416 SERIES
Figure 21-1. Rustproofing Underbody.
CHAPTER 22. 3/4-TON TRAILER: Ml101 SERIES
Cleaning Procedures. - TB-43-02130169
Section II. RUSTPROOFING PROCEDURES - TB-43-02130170
Rustproofing Inspection. - TB-43-02130171
Figure 22-9. Film Thickness Gage.
CHAPTER 23. 1 1/2-TON CARGO TRAILER: M105 SERIES
Section II. RUSTPROOFING PROCEDURES - TB-43-02130174
Rustproofing Rubrails and Stake Pockets
Rustproofing Inspection. - TB-43-02130176
APPENDIX A. REFERENCES - TB-43-02130177
APPENDIX B. CORROSION AREAS
CORROSION AREA
CONTINENTAL UNITED STATES
APPENDIX C. RUST REPAIR PARTS/REPAIR KITS
APPENDIX D. RUST REPAIR AND BODY REPLACEMENT INSTRUCTIONS FOR M151 , M718, AND M825 SERIES TRUCKS
Figure D-1. Fabricated Turning Fixtures.
Figure D-2. Construction of Front Turning Fixture.
Figure D-3. Construction of Rear Turning Fixture.
Section II. REPAIRING RUST DAMAGE
Underbody Component Removal.
Inspection of Underbody.
Figure D-8. Crossmember Removal.
Figure D-9. Corrosion Repair Kit (NSN 2510-01-104-4383).
Figure D-11. Modifying Rear Cross Sill Cap and Underbody Cap.
Welding Techniques.
Installation of Repair Caps.
Figure D-14. Installing Repair Caps.
Underbody Component Installation.
Table D-2. Body Replacement Kit.
Table D-2. Body Replacement Kit-continued
Torque Values.
Figure D-16. Rear Suspension and Front and Rear Propeller Shaft.
Figure D-18. Steering Gear.
Table D-4. Standard Torque Values.
Body Replacement Procedures.
Figure D-20. Positioning Body on Support Stand.
Preparing Vehicle for Service.
APPENDIX E. FABRICATED TOOLS
Assembly Instructions
Bending Procedures.
Drilling Procedures
APPENDIX F. GLOSSARY OF TERMS
APPENDIX F. GLOSSARY OF TERMS-continued - TB-43-02130210
APPENDIX F. GLOSSARY OF TERMS-continued - TB-43-02130211
TB-43-0213 Corosion Prevention and Control Including Rustproofing Procedures for Tactical Vehicles and Trailers Manual
