Chapter 1. INTRODUCTION - TM-5-3655-210-120011
Figure 1-1. Conversion storage and charging unit, left front view.
Figure 1-2. Conversion storage ad charging unit right rear view.
Electric motor plate.
Generator.
Refrigeration unit.
Figure 1-3. Wiring diagram.
Chapter 2. OPERATING INSTRUCTIONS - TM-5-3655-210-120018
Figure 2-1. Power compartment valves and controls
Figure 2-2. Engine control panel
Figure 2-3. Clutch controls, installed views
Figure 2-4. Liquid level gages, pressure vessels.
Figure 2-5. Conversion heater, installed view.
Figure 2-6. Schematic piping diagram.
Figure 2-7. Refrigeration flow diagram.
Figure 2-8. CO, manifolds, installed view
Figure 2-9. Electric motor starter and reversing switch
Figure 2-10. Governor controls, installed view
Figure 2-11. Power receptacles, installed view.
Figure 2-12. Refrigeration compressor, installed view.
Figure 2-13 . Normal conversion operation .
Figure 2-16. Transfer of liquid from the conversion pressure vessel to the storage pressure vessel.
Figure 2-17. Reduced conversion cycle
Figure 2-18. Storage compartment, face view (ser . nos . L-1475-T through L-1478-T) .
Figure 2-19. Storage compartment, face view (ser. nos . L-1666-T through L-1668-T) .
Figure 2-20. Filling both pressure vessels with liquid carbon dioxide.
Figure 2-21. Transfer operation liquid fill, storage compartment only
Figure 2-22. Transferring liquid from both compartments .
Figure 2-23. Transfer of liquid carbon dioxide from the storage pressure vessel .
Figure 2-24. Transfer of liquid carbon dioxide from one external tank to another external tank .
Figure 2-25. Cylinder filling operation .
Section ll. OPERATION OF AUZILIARY MATERIAL USED IN CONJUNCTION WITH CONVERSION AND STORAGE UNIT.
Figure 2-26. Power . Power compartment heating .
Operation Under Dusty Or Sandy Conditions
Chapter 3. OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-3655-210-120045
Figure 3-1. Lubrication order (sheet 1 of 2).
Figure 3-1. Lubrication order (sheet 2 of 2).
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Section III. TROUBLESHOOTING
Figure 3-2. Air cleaner, exploded view.
Figure 3-3. Fuel filter, exploded view.
Figure 3-4. Muffler and exhaust pipes.
Figure 3-4. Muffler and exhaust pipes. (cont)
Figure 3-6. Taillight removal.
Figure 3-7. Blackout stop and taillight, exploded view.
Figure 3-9. Heater compartment and dome lights, installed view.
Figure 3-10. Electrolyte and batteries stored for shipment
Figure 3-11. Batteries, installed view.
Figure 3-13. Landing gear, installed view.
Figure 3-14. Electric motor starter and reversing switch.
Figure 3-15. Conversion heater, installed view.
Figure 3-16. Clutch controls, installed view.
Figure 3-17. CO2 manifolds, installed view.
Figure 3-18. Storage compartment, face view.
Figure 3-19. Storage compartment face view (ser. nos. L-1666-T through L-1668-T).
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3655-210-120066
Figure 4-1. Conversion and storage unit tie-down and blocking.
Figure 4-2. Electrolyte and batteries stored for shipment.
Figure 4-3. Batteries installed view.
Maintenance And Operating Supplies
Table 4-3. Maintenance and Operating Supplies
Table 4-3. Maintenance and Operating Supplies (cont)
Section II. MOVEMENT TO A NEW WORKSITE
Figure 4-5. Axle with brake system parts removed
Section V. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Section VI. TROUBLESHOOTING
Figure 4-7. 208v, AC power receptacle
Figure 4-9. Checking for correct breaker point gap.
Figure 4-10. Flywheel screen, removal.
Figure 4-12. Idle adjusting screw.
Figure 4-14. Choke control levers.
Refrigeration Compressor Knocking
Figure 4-15. Pressure witch adjustment.
Counter Shaft Clutches Slipping
No Combustion Air Or Low Air Pressure
Figure 4-16. Clutch adjusting points.
Figure 4-17. Pressure gage.
Figure 4-19. Blower and fuel pump, removal
Figure 4-20. Fuel line, removal
Table 4-6. Valves
Figure 4-22. Blower and fuel pump, exploded view.
Section VII. RADIO INTERFERENCE SUPPRESSION
Testing Of Radio Interference Suppression Components
Section VIII. MAINTENANCE OF THE GASOLINE ENGINE FUEL SYSTEM
Figure 4-25. Governor controls, exploded view.
Figure 4-26. Intake manifold and carburetor.
Figure 4-27. Engine, fuel system view.
Air Cleaner
Governor
Figure 4-29. Governor, partially exploded view.
Figure 4-30. CO2, manifolds, installed view.
Figure 4-31. Fuel filter, exploded view.
Figure 4-32. Governor controls, installed view.
Figure 4-33. Fuel filter, exploded view.
Figure 4-34. Engine, fuel system view.
Carburetor And Intake Manifold
Figure 4-35. Intake manifold and carburetor.
Section IX. GASOLINE ENGINE LUBRICATION SYSTEM AND VALVE TAPPETS
Tappets
Figure 4-38. Tappet adjustment.
Figure 4-39. Muffler and exhaust pipes.
Exhaust Manifold and Pipes
Section XI. GASOLINE ENGINE IGNITION SYSTEM
Figure 4-40. Ignition suppression components (Sheet 2 of 2)
Figure 4-41. Flywheel timing marks.
Figure 4-44. Condenser and breaker points, exploded view.
Figure 4-45. Trailer running light wiring schematic.
Starter and Solenoid
Figure 4-47. Engine Control Panel
Figure 4-48. DC control wiring schematic
Figure 4-49. Batteries and box, exploded view.
Figure 4-50. Starter and solenoid removal
Figure 4-51. Generator and regulator removal.
Figure 4-52. Generator brush installation
Figure 4-53. Pressure switch adjustment.
Dome Lights
Figure 4-55. Control panel unit removal
Figure 4-56. Wiring diagram
Figure 4-57. Gage panel, rear view.
Figure 4-58. Liquid level gages, pressure vessels.
Figure 4-59. Alarm bell, partially exploded view (ser. nos. L-1475-T through L-1478-T) (Sheet 1 of 2).
Figure 4-59. Alarm bell, partially exploded view (ser. nos. L-1666-T through L-1668-T) (Sheet 2 of 2).
Figure 4-61. Blackout stop and taillight, exploded view.
Figure 4-63. Clearance light, exploded view.
Figure 4-64. Heater compartment and dome lights, installed view.
Section XIII. 220 VOLT AC ELECTRICAL SYSTEM
Figure 4-66. Electric motor, installed view
Section XIV. ENGINE AND POWER COMPARTMENT COOLING SYSTEM
Figure 4-68. Power compartment valves and controls.
Flywheel
Section XV. WHEELS, TIRES, TUBES AND BEARINGS
Figure 4-70. Wheel mounting details.
Figure 4-71. Hub and drum assembly, exploded view.
Figure 4-72. Air brake system layout.
Operation
Figure 4-73. Axle with brake system parts, removed.
Figure 4-74. Slack adjuster, correct travel
Figure 4-75. Wheel brake assembly
Section XVII. FRAME
Figure 4-76. Power receptacles, installed view.
Figure 4-77. Pintle hook, exploded view.
Figure 4-78. Storage compartment, face view.
Figure 4-79. Storage compartment, face view (ser. nos. L-1666-T through L-1688-T).
Figure 4-80. Landing gear, installed view.
Section XVIII. SPRINGS
Figure 4-82. Power compartment door, exploded view
Storage Compartment Door
Figure 4-83. Storage compartment door, exploded view.
Section XX. REFRIGERATION SYSTEM
Compressor
Figure 4-85. Refrigeration compressor, installed view.
Figure 4-86. CO2, manifolds, installed view.
Figure 4-87. Refrigeration receiver and suction value.
Section XXI. CLUTCHES AND DRIVE BELTS
Section XXII. CARBON DIOXIDE TRANSFER AND CYLINDER FILLING SYSTEM
Figure 4-89. Schematic piping diagram.
Figure 4-90. CO2, liquid manifold, exploded view.
Figure 4-91. Power receptacles, installed view.
Figure 4-92. Clutch controls, installed view.
Figure 4-93. CO2 manifolds, installed view.
Figure 4-94. CO2 vapor manifold, exploded view.
Figure 4-95. Generator and regulator removal.
Figure 4-96. Cylinder filling manifold, exploded view.
Figure 4-97. Power compartment valves and controls.
Figure 4-98. Gage panel, rear view.
Cylinder Filling Compressor
Figure 4-99. Strainer, exploded view.
Section XXIII. CONVERSION HEATER
Figure 4-101. Engine control panel.
Figure 4-102. Heater wiring diagram.
Figure 4-103. Heater compartment and dome lights, installed view.
Blower
Figure 4-104. water manifold, exploded view. (ser. nos. L1475-T through L-1478-T).
Figure 4-105. Water manifold, exploded view (serial nos. L-1666-Tthrough L1668-T).
Figure 4-106. Blower and fuel pump removal
Figure 4-107. Blower and fuel pump, exploded view.
Figure 4-108. Fuel line removal.
Figure 4-109. Fuel filter, exploded view.
Figure 4-110. Fuel manifold, exploded view.
Wiring And Ignition Unit
Figure 4-112. Heater compartment and dome lights, installed view.
Power Compartment Heater (Ser. Nos. L- 1475-T through L-1478-T)
Figure 4-113. Heater removal points (ser. no. L-1475-Tthrouh L-1478-T).
Figure 4-114. Heater removal points (ser. nos. L-1 666-T through L1668-T).
Cleaning, Inspection and Repair.
Appendix A. REFERENCES - TM-5-3655-210-120196
Appendix B. MAINTENANCE ALLOCATION CHART
Explanation Of Columns In Section III
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3655-210-120199
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3655-210-120200
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR AN/GRC-240
Section IV. REMARKS - TM-5-3655-210-120202
Appendix C. BASIC ISSUE ITEMS LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED
Section III. ITEMS TROOP INSTALLED OR AUTHORIZED LIST
TM-5-3655-210-12 Conversion Storage and Charging Unit Carbon Dioxide: Gasoline Engine or Electric Motor Driven Manual
Figure 1-1. Conversion storage and charging unit, left front view.
Figure 1-2. Conversion storage ad charging unit right rear view.
Electric motor plate.
Generator.
Refrigeration unit.
Figure 1-3. Wiring diagram.
Chapter 2. OPERATING INSTRUCTIONS - TM-5-3655-210-120018
Figure 2-1. Power compartment valves and controls
Figure 2-2. Engine control panel
Figure 2-3. Clutch controls, installed views
Figure 2-4. Liquid level gages, pressure vessels.
Figure 2-5. Conversion heater, installed view.
Figure 2-6. Schematic piping diagram.
Figure 2-7. Refrigeration flow diagram.
Figure 2-8. CO, manifolds, installed view
Figure 2-9. Electric motor starter and reversing switch
Figure 2-10. Governor controls, installed view
Figure 2-11. Power receptacles, installed view.
Figure 2-12. Refrigeration compressor, installed view.
Figure 2-13 . Normal conversion operation .
Figure 2-16. Transfer of liquid from the conversion pressure vessel to the storage pressure vessel.
Figure 2-17. Reduced conversion cycle
Figure 2-18. Storage compartment, face view (ser . nos . L-1475-T through L-1478-T) .
Figure 2-19. Storage compartment, face view (ser. nos . L-1666-T through L-1668-T) .
Figure 2-20. Filling both pressure vessels with liquid carbon dioxide.
Figure 2-21. Transfer operation liquid fill, storage compartment only
Figure 2-22. Transferring liquid from both compartments .
Figure 2-23. Transfer of liquid carbon dioxide from the storage pressure vessel .
Figure 2-24. Transfer of liquid carbon dioxide from one external tank to another external tank .
Figure 2-25. Cylinder filling operation .
Section ll. OPERATION OF AUZILIARY MATERIAL USED IN CONJUNCTION WITH CONVERSION AND STORAGE UNIT.
Figure 2-26. Power . Power compartment heating .
Operation Under Dusty Or Sandy Conditions
Chapter 3. OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-3655-210-120045
Figure 3-1. Lubrication order (sheet 1 of 2).
Figure 3-1. Lubrication order (sheet 2 of 2).
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Section III. TROUBLESHOOTING
Figure 3-2. Air cleaner, exploded view.
Figure 3-3. Fuel filter, exploded view.
Figure 3-4. Muffler and exhaust pipes.
Figure 3-4. Muffler and exhaust pipes. (cont)
Figure 3-6. Taillight removal.
Figure 3-7. Blackout stop and taillight, exploded view.
Figure 3-9. Heater compartment and dome lights, installed view.
Figure 3-10. Electrolyte and batteries stored for shipment
Figure 3-11. Batteries, installed view.
Figure 3-13. Landing gear, installed view.
Figure 3-14. Electric motor starter and reversing switch.
Figure 3-15. Conversion heater, installed view.
Figure 3-16. Clutch controls, installed view.
Figure 3-17. CO2 manifolds, installed view.
Figure 3-18. Storage compartment, face view.
Figure 3-19. Storage compartment face view (ser. nos. L-1666-T through L-1668-T).
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3655-210-120066
Figure 4-1. Conversion and storage unit tie-down and blocking.
Figure 4-2. Electrolyte and batteries stored for shipment.
Figure 4-3. Batteries installed view.
Maintenance And Operating Supplies
Table 4-3. Maintenance and Operating Supplies
Table 4-3. Maintenance and Operating Supplies (cont)
Section II. MOVEMENT TO A NEW WORKSITE
Figure 4-5. Axle with brake system parts removed
Section V. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Section VI. TROUBLESHOOTING
Figure 4-7. 208v, AC power receptacle
Figure 4-9. Checking for correct breaker point gap.
Figure 4-10. Flywheel screen, removal.
Figure 4-12. Idle adjusting screw.
Figure 4-14. Choke control levers.
Refrigeration Compressor Knocking
Figure 4-15. Pressure witch adjustment.
Counter Shaft Clutches Slipping
No Combustion Air Or Low Air Pressure
Figure 4-16. Clutch adjusting points.
Figure 4-17. Pressure gage.
Figure 4-19. Blower and fuel pump, removal
Figure 4-20. Fuel line, removal
Table 4-6. Valves
Figure 4-22. Blower and fuel pump, exploded view.
Section VII. RADIO INTERFERENCE SUPPRESSION
Testing Of Radio Interference Suppression Components
Section VIII. MAINTENANCE OF THE GASOLINE ENGINE FUEL SYSTEM
Figure 4-25. Governor controls, exploded view.
Figure 4-26. Intake manifold and carburetor.
Figure 4-27. Engine, fuel system view.
Air Cleaner
Governor
Figure 4-29. Governor, partially exploded view.
Figure 4-30. CO2, manifolds, installed view.
Figure 4-31. Fuel filter, exploded view.
Figure 4-32. Governor controls, installed view.
Figure 4-33. Fuel filter, exploded view.
Figure 4-34. Engine, fuel system view.
Carburetor And Intake Manifold
Figure 4-35. Intake manifold and carburetor.
Section IX. GASOLINE ENGINE LUBRICATION SYSTEM AND VALVE TAPPETS
Tappets
Figure 4-38. Tappet adjustment.
Figure 4-39. Muffler and exhaust pipes.
Exhaust Manifold and Pipes
Section XI. GASOLINE ENGINE IGNITION SYSTEM
Figure 4-40. Ignition suppression components (Sheet 2 of 2)
Figure 4-41. Flywheel timing marks.
Figure 4-44. Condenser and breaker points, exploded view.
Figure 4-45. Trailer running light wiring schematic.
Starter and Solenoid
Figure 4-47. Engine Control Panel
Figure 4-48. DC control wiring schematic
Figure 4-49. Batteries and box, exploded view.
Figure 4-50. Starter and solenoid removal
Figure 4-51. Generator and regulator removal.
Figure 4-52. Generator brush installation
Figure 4-53. Pressure switch adjustment.
Dome Lights
Figure 4-55. Control panel unit removal
Figure 4-56. Wiring diagram
Figure 4-57. Gage panel, rear view.
Figure 4-58. Liquid level gages, pressure vessels.
Figure 4-59. Alarm bell, partially exploded view (ser. nos. L-1475-T through L-1478-T) (Sheet 1 of 2).
Figure 4-59. Alarm bell, partially exploded view (ser. nos. L-1666-T through L-1668-T) (Sheet 2 of 2).
Figure 4-61. Blackout stop and taillight, exploded view.
Figure 4-63. Clearance light, exploded view.
Figure 4-64. Heater compartment and dome lights, installed view.
Section XIII. 220 VOLT AC ELECTRICAL SYSTEM
Figure 4-66. Electric motor, installed view
Section XIV. ENGINE AND POWER COMPARTMENT COOLING SYSTEM
Figure 4-68. Power compartment valves and controls.
Flywheel
Section XV. WHEELS, TIRES, TUBES AND BEARINGS
Figure 4-70. Wheel mounting details.
Figure 4-71. Hub and drum assembly, exploded view.
Figure 4-72. Air brake system layout.
Operation
Figure 4-73. Axle with brake system parts, removed.
Figure 4-74. Slack adjuster, correct travel
Figure 4-75. Wheel brake assembly
Section XVII. FRAME
Figure 4-76. Power receptacles, installed view.
Figure 4-77. Pintle hook, exploded view.
Figure 4-78. Storage compartment, face view.
Figure 4-79. Storage compartment, face view (ser. nos. L-1666-T through L-1688-T).
Figure 4-80. Landing gear, installed view.
Section XVIII. SPRINGS
Figure 4-82. Power compartment door, exploded view
Storage Compartment Door
Figure 4-83. Storage compartment door, exploded view.
Section XX. REFRIGERATION SYSTEM
Compressor
Figure 4-85. Refrigeration compressor, installed view.
Figure 4-86. CO2, manifolds, installed view.
Figure 4-87. Refrigeration receiver and suction value.
Section XXI. CLUTCHES AND DRIVE BELTS
Section XXII. CARBON DIOXIDE TRANSFER AND CYLINDER FILLING SYSTEM
Figure 4-89. Schematic piping diagram.
Figure 4-90. CO2, liquid manifold, exploded view.
Figure 4-91. Power receptacles, installed view.
Figure 4-92. Clutch controls, installed view.
Figure 4-93. CO2 manifolds, installed view.
Figure 4-94. CO2 vapor manifold, exploded view.
Figure 4-95. Generator and regulator removal.
Figure 4-96. Cylinder filling manifold, exploded view.
Figure 4-97. Power compartment valves and controls.
Figure 4-98. Gage panel, rear view.
Cylinder Filling Compressor
Figure 4-99. Strainer, exploded view.
Section XXIII. CONVERSION HEATER
Figure 4-101. Engine control panel.
Figure 4-102. Heater wiring diagram.
Figure 4-103. Heater compartment and dome lights, installed view.
Blower
Figure 4-104. water manifold, exploded view. (ser. nos. L1475-T through L-1478-T).
Figure 4-105. Water manifold, exploded view (serial nos. L-1666-Tthrough L1668-T).
Figure 4-106. Blower and fuel pump removal
Figure 4-107. Blower and fuel pump, exploded view.
Figure 4-108. Fuel line removal.
Figure 4-109. Fuel filter, exploded view.
Figure 4-110. Fuel manifold, exploded view.
Wiring And Ignition Unit
Figure 4-112. Heater compartment and dome lights, installed view.
Power Compartment Heater (Ser. Nos. L- 1475-T through L-1478-T)
Figure 4-113. Heater removal points (ser. no. L-1475-Tthrouh L-1478-T).
Figure 4-114. Heater removal points (ser. nos. L-1 666-T through L1668-T).
Cleaning, Inspection and Repair.
Appendix A. REFERENCES - TM-5-3655-210-120196
Appendix B. MAINTENANCE ALLOCATION CHART
Explanation Of Columns In Section III
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3655-210-120199
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3655-210-120200
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR AN/GRC-240
Section IV. REMARKS - TM-5-3655-210-120202
Appendix C. BASIC ISSUE ITEMS LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED
Section III. ITEMS TROOP INSTALLED OR AUTHORIZED LIST
TM-5-3655-210-12 Conversion Storage and Charging Unit Carbon Dioxide: Gasoline Engine or Electric Motor Driven Manual
