Chapter 1. INTRODUCTION - TM-5-6640-212-140009
Figure 1-1. Exterior of Mobile Petroleum Laboratory Trailer
Figure 1-2. Central, or Laboratory Compartment Layout (Sheet 1 of 2)
Figure 1-2. Central, or Laboratory Compartment Layout (Sheet 2 of2)
Electrical System.
Figure 1-4. Main Control Panel
Figure 1-5. Light Switches
Figure 1-6. Interior Lights
Figure 1-7. Piping for Utility Systems.
Blower (Purging)
Table 1-1. Tabulated Data
Table 1-1. Tabulated Data - Continued
Chapter 2. OPERATING INSTRUCTIONS - TM-5-6640-212-140021
Table 2-1. Data Plates
Table 2-1. Data Plates (cont.)
Vacuum Pump.
Air Compressor
Figure 2-2. Air Compressor
Controls and Instruments.
Figure 2-3. Water System
Operating Water System from External Source.
Figure 2-4. Compressed Gas Installation and Storage
Heating System.
Muffle Furnace.
Oven.
Figure 2-6. Utility Oven (Sheet 1 of2 )
Figure 2-6. Utility Oven (Sheet 2 of 2)
Figure 2-7. Kinematic ViscosityBaths
Figure 2-8. Centrifuge
Centrifuge.
Figure 2-9. Refrigerator Ice Maker
Figure 2-10. Gum Bath, Pyrometer, and High Pressure Steam Boiler
Gum Bath. - TM-5-6640-212-140041
Figure 2-11. Gum Bath, Low and High Pressure Steam Setup (Sheet 1 of 5)
Figure 2-11. Gum Bath Low and High Pressure Steam Setup (Sheet 2 of 5)
Figure 2-11. Gum Bath, Low and High Pressure Steam Setup (Sheet 3 of 5)
Figure 2-11. Gum Bath, Low and High Pressure Steam Setup (Sheet 4 of 5)
Figure 2-11. Gum Bath, Low and High Pressure Steam Setup (Sheet 5 of 5)
Low Pressure Steam Boiler
Figure 2-12. Low Pressure Boiler
Figure 2-13. Water Circulator Pump for Low Pressure Boiler
Figure 2-14. Low Pressure Boiler Sight Glass mind Electric Control Unit
Figure 2-15. Simplified Diagram, Automatic Water Feeder System
Figure 2-16. Gas Alarm System Location
Figure 2-17. Typical Gas Detector Installation
Placing the Alarm System in Operation.
Figure 2-18. Alarm System Detector and Control Unit Disassembled (Sheet 1 of 2)
Figure 2-18. Alarm System Detector and Control Unit Disassembled (Sheet 2 of 2)
Figure 2-19. Test Setup, Element 5.5 VDC Check
Table 2-2. Gas Analyzer Troubleshooting
Figure 2-20. Analytical Balance
Controls
Figure 2-21. Analytical Balance Details
Figure 2-22. Arrestment Lever Positions
Figure 2-23. Distillation Test Apparatus
Figure 2-24. Reid Vapor Pressure Bomb Bath (Sheet 1 of 2)
Figure 2-24. Reid Vapor Pressure Bomb Bath (Sheet 2 of 2)
Figure 2-25. Manometer
Oxidation Stability Bath.
Figure 2-26. Oxidation Stability Bath
Figure 2-27. Pressure Recording Gage
Extraction Heater
Penetrometer.
Figure 2-29. Penetrometer
Figure 2-30. Cabinet Kit
Adding and Subtracting Machine
Clearing Machine
Dividing Whole Numbers
Adding and Subtracting Decimals
Flash Point Testers.
Figure 2-31. Flash Point Tester (Sheet 1 of 2)
Figure 2-31. Flash Point Teeters (Sheet 2 of2)
Figure 2-32. Cabinet M1
Figure 2-33. Dry Ice Machine
Dry Ice Machine. - TM-5-6640-212-140083
Cloud and Pour Point Test Bath.
Water Detector Kit, Automotive/Aviation Fuel
Flowmeter Kit.
Figure 2-34. Detector Scale Conversion Chart
Color Comparator.
Figure 2-35. Aneroid Barometer Locations
Water Demineralizer Unit.
Figure 2-36. Fume Hood
Chapter 3. OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-6640-212-140092
Table 3-1. Preventive Maintenance Checks and Services (PMCS)
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140094
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140095
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140096
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140097
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140098
Table 3-2. Utility Oven Troubleshooting
Table 3-2. Utility Oven Troubleshooting - Continued
Table 3-3. Vacuum Pump Troubleshooting
Water Pump.
Table 3-4. Air Compressor Troubleshooting
AIR COMPRESSOR FAILS TO COMPRESS AIR.
Table 3-5. Water Pump Troubleshooting
PUMP FAILS TO DELIVER WATER AT PROPER PRESSURE
Pyrometer.
Table 3-6. Refrigerator-Ice Maker Troubleshooting
UNIT RUNS BUT DOES NOT COOL OR FREEZE TO PROPER TEMPERATURE
COMPRESSOR RUNS CONTINUOUSLY.
Figure 3-1. Muffle Furnace, Exploded View
Figure 3-2. Muffle Furnace With Backover Removed Along with Insulation ad Muffle Unit
Figure 3-3. Muffle Furnace Lower Chassis Parts Location
High Pressure Steam Boiler.
Figure 3-4. Top View of Analytical Balance
Figure 3-5. Analytical Balance, Side View
Distillation Test Apparatus. - TM-5-6640-212-140117
Table 3-7. Reid Vapor Pressure Bomb Bath Troubleshooting
BATH DRAIN HAS BEEN OPENED BUT WATER DOES NOT RUN OUT.
Table 3-8. Manometer Troubleshooting
Figure 3-6. Test Gage Set (Pneumatic)
Figure 3-7. Cartridge, Typical Installation
Figure 3-8. Cartridges, Detail Installation
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-6640-212-140124
Figure 4-1. Filter Removing Procedures
Figure 4-3. Water Tank Glass Sight Gage
Figure 4-4. Use of Test Kit Dispensing Valve and Regulator Assembly, Gas Cylinder, and Sample Cup at Diffusion Detectors for System Calibration Test
Percent LEL to Percent LEL Readings for Other Gases
Figure 4-5. Calibration Percent LEL Equivalents for Gases Other Than Propane, with Propane Used a Calibrating Gas
Calibrating a System With Two Detectors Per Control Unit
Table 4-2. Percent LEL Reading With 0.2 cc Vaporized Volatile Liquid in One Gallon of Air
Alarm Circuit Adjustment
Dry Ice Machine. - TM-5-6640-212-140134
Figure 4-7. Dry Ice Machine, Exploded View
Figure 4-8. Vacuum Pump, Removal
Figure 4-9. Drawer Slide Adjustment
Figure 4-10. Electric Heater, Parts Locations (Sheet 1of 2)
Figure 4-10. Electric Heater, Parts Locations (Sheet 2 of 2)
Figure 4-11. Disassembly of Cabinet Lock Assembly
Figure 4-12. Vapor tight Light Fixture, Exploded View
Figure 4-13. Centrifuge Machine, Removal Data
Chapter 5. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 5-1. Water Pump Troubleshooting
MOTOR RUNS-NO WATER-LOW CAPACITY-LOW PRESSURE.
Figure 5-1. Water Pimp, Exploded View
Figure 5-3. View Through Access Hole
Table 5-2. Pyrometer Troubleshooting
INSTRUMENT PILOT LIGHTS OPERATE NORMALLY, BUT FURNACE OVERHEATS, OR WILL NOT HEAT.
Utility Oven.
Figure 5-4. Utility Oven, Parts Location (Sheet 1 of 3)
Figure 5-4. Utility Oven, Parts Location (Sheet 2 of 3)
Table 5-3. Utility Oven Troubleshooting
NO HEAT.
Figure 5-5. Utility Oven, Schematic Diagram
Figure 5-6. High Pressure Purge Meter, Exploded View
Air Compressor.
Figure 5-7. Removing Drawer Under Viscosity Bath
Figure 5-8. Viscosity Bath, Parts Location (Sheet 1 of 3)
Figure 5-8. Viscosity Bath, Parts Location (Sheet 3 of 3)
Figure 5-9. Kinematic Viscosity Bath, Schematic Diagram
Figure 5-10. Automatic Drain Valve, Cross Sectional View
Figure 5-12. Unloader Pilot Valve
Figure 5-13. Discharge Valve, Cross Sectional and Exploded View
Figure 5-14. Suction Valve Unloader
Table 5-4. Clearance, Tolerance and Torque Data
Figure 5-16. Cylinder Head, Exploded View
Figure 5-17. Air Filter, Exploded View
Figure 5-19. Cylinder
Figure 5-20. Flywheel
Oil Pump Cover Disassembly.
Figure 5-21. Oil Pump Cover, Exploded View
Figure 5-22. Rear Retainer and Oil Pump, Exploded View
Figure 5-23. Pistons and Connecting Rods, Exploded View
Figure 5-24. Crankcase
Figure 5-25. Crankshaft
Gum Bath. - TM-5-6640-212-140179
Figure 5-27. Drain Valve for Gum Bath Overload Piping
Figure 5-28. Gum Bath Removal Procedure
Figure 5-29. Gum Bath Removal, Overhead Piping
Figure 5-30. Gum Bath, Schematic Diagram
Figure 5-31. Vacuum Pump, Component Location TS 6640-212-14/5-31
Distillation Test Apparatus. - TM-5-6640-212-140185
Figure 5-32. Distillation Test Apparatus, Disassembly (Sheet 1 of 6)
Figure 5-32. Distillation Test Apparatus, Disassembly (Sheet 2 of 6)
Figure 5-32. Distillation Test Apparatus Disassembly(Sheet 3 of 6)
Figure 5-32. Distillation Test Apparatus Disassembly(Sheet 4 of 6)
Figure 5-32. Distillation Test Apparatus Disassembly (Sheet 5 of 6)
Figure 5-32. Distillation Test Apparatus, Disassembly (Sheet 6 of 6)
Figure 5-33. Distillation Test Apparatus, Schematic Diagram
Figure 5-34. Hot Plate Disassembly (Sheet 1 of 2)
Figure 5-34. Hot Plate Disassembly (Sheet 2 of 2)
Figure 5-35. Hot Plate, Schematic Diagram
Table 5-5. Troubleshooting Chart for Reid Vapor Pressure Bomb Bath
HEATING, BUT NOT STIRRING.
Figure 5-36. Reid Vapor Pressure Bomb Bath, Schematic Diagram
Appendix A. REFERENCES - TM-5-6640-212-140199
Technical Bulletins (TB).
Appendix B. COMPONENTS OF END ITEM
Section II. COMPONENTS OF END ITEM
Section II. COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140203
Section II. COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140204
Section II. COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140205
Section II. COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140206
Section II INTEGRAL COMPONENTS OF END ITEM
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140208
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140209
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140210
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140211
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140212
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140213
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140214
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140215
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140216
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140217
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140218
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140219
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140220
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140221
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140222
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140223
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140224
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140225
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140226
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140227
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140228
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140229
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140230
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140231
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140232
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140233
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140234
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140235
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140236
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140237
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140238
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140239
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140240
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140241
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140242
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140243
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140244
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140245
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140246
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140247
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140248
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140249
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140250
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140251
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140252
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140253
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140254
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140255
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140256
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140257
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140258
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140259
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140260
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140261
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140262
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140263
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140264
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140265
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140266
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140267
Figure B-1. Right Front Section of Laboratory
Figure B-2. Right Rear Section of Laboratory
Figure B-3. Muffle Furnace and Laboratory Oven
Figure B-4. Left Front Section of Laboratory
Figure B-5. Gum Bath
Figure B-6. Rear Compartment of Laboratory
Figure B-7. Drawers A1 Through A5 (Sheet 1 of 2)
Figure B-7. Drawers A1 Through A5 (Sheet 2 of 2)
Figure B-8. Drawers B1 Through B5 (Sheet 1 of 2)
Figure B-8. Drawers B1 Through B5 (Sheet 2 of 2)
Figure B-9. Drawers C1 Through C5 (Sheet 1 of 2)
Figure B-9. Drawers C1 Through C5 (Sheet 2 of 2)
Figure B-10. Drawers D1 Through D5 (Sheet 1 of 2)
Figure B-10. Drawers D1 Through D5 (Sheet 2 of 2)
Figure B-11. Drawers E1 Through E5
Figure B-12. Drawers F1 and F2
Figure B-13. Drawers G1 Through G3
Figure B-14. Drawers H1 Through H3
Figure B-15. Drawers J1 and J2
Figure B-16. Drawers K1,K2 and Cabinet K3
Figure B-17. Drawer L1 and Cabinet L2
Figure B-18. Cabinet M1
Figure B-19. Cabinets N1 and N2
Figure B-20. Thermometer and Hydrometers
Figure B-21. Cabinets P1 and Drawer P2
Figure B-22. Laboratory Bookcase
Figure B-23. Drawers R1 and R2
Figure B-24. Drawers S1, S2 and S3
Figure B-25. Purging Blowers
Figure B-26. Utility Compartment
Figure B-27. Storage Compartment Under Semitrailer
Figure B-28. Vapor Tight Light Fixture
Figure B-29. Drawers Under Blending Kit.
Appendix C. MAINTENANCE ALLOCATION CHART
Explanation of Columns in Section III.
Section II. MAINTENANCE ALLOCATION CHART - TM-5-6640-212-140303
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-6640-212-140304
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-6640-212-140305
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-6640-212-140306
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont) - TM-5-6640-212-140308
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont) - TM-5-6640-212-140309
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont) - TM-5-6640-212-140310
Section IV. REMARKS - TM-5-6640-212-140311
Not Applicable
FO-1. 110-Volt Electrical System, Schematic
FO-2. 220-Volt Electrical System, Schematic
TM-5-6640-212-14 Mobile Semitrailer-Mounted Petroleum Laboratory (NSN 6640-00-538-2736) Manual
Figure 1-1. Exterior of Mobile Petroleum Laboratory Trailer
Figure 1-2. Central, or Laboratory Compartment Layout (Sheet 1 of 2)
Figure 1-2. Central, or Laboratory Compartment Layout (Sheet 2 of2)
Electrical System.
Figure 1-4. Main Control Panel
Figure 1-5. Light Switches
Figure 1-6. Interior Lights
Figure 1-7. Piping for Utility Systems.
Blower (Purging)
Table 1-1. Tabulated Data
Table 1-1. Tabulated Data - Continued
Chapter 2. OPERATING INSTRUCTIONS - TM-5-6640-212-140021
Table 2-1. Data Plates
Table 2-1. Data Plates (cont.)
Vacuum Pump.
Air Compressor
Figure 2-2. Air Compressor
Controls and Instruments.
Figure 2-3. Water System
Operating Water System from External Source.
Figure 2-4. Compressed Gas Installation and Storage
Heating System.
Muffle Furnace.
Oven.
Figure 2-6. Utility Oven (Sheet 1 of2 )
Figure 2-6. Utility Oven (Sheet 2 of 2)
Figure 2-7. Kinematic ViscosityBaths
Figure 2-8. Centrifuge
Centrifuge.
Figure 2-9. Refrigerator Ice Maker
Figure 2-10. Gum Bath, Pyrometer, and High Pressure Steam Boiler
Gum Bath. - TM-5-6640-212-140041
Figure 2-11. Gum Bath, Low and High Pressure Steam Setup (Sheet 1 of 5)
Figure 2-11. Gum Bath Low and High Pressure Steam Setup (Sheet 2 of 5)
Figure 2-11. Gum Bath, Low and High Pressure Steam Setup (Sheet 3 of 5)
Figure 2-11. Gum Bath, Low and High Pressure Steam Setup (Sheet 4 of 5)
Figure 2-11. Gum Bath, Low and High Pressure Steam Setup (Sheet 5 of 5)
Low Pressure Steam Boiler
Figure 2-12. Low Pressure Boiler
Figure 2-13. Water Circulator Pump for Low Pressure Boiler
Figure 2-14. Low Pressure Boiler Sight Glass mind Electric Control Unit
Figure 2-15. Simplified Diagram, Automatic Water Feeder System
Figure 2-16. Gas Alarm System Location
Figure 2-17. Typical Gas Detector Installation
Placing the Alarm System in Operation.
Figure 2-18. Alarm System Detector and Control Unit Disassembled (Sheet 1 of 2)
Figure 2-18. Alarm System Detector and Control Unit Disassembled (Sheet 2 of 2)
Figure 2-19. Test Setup, Element 5.5 VDC Check
Table 2-2. Gas Analyzer Troubleshooting
Figure 2-20. Analytical Balance
Controls
Figure 2-21. Analytical Balance Details
Figure 2-22. Arrestment Lever Positions
Figure 2-23. Distillation Test Apparatus
Figure 2-24. Reid Vapor Pressure Bomb Bath (Sheet 1 of 2)
Figure 2-24. Reid Vapor Pressure Bomb Bath (Sheet 2 of 2)
Figure 2-25. Manometer
Oxidation Stability Bath.
Figure 2-26. Oxidation Stability Bath
Figure 2-27. Pressure Recording Gage
Extraction Heater
Penetrometer.
Figure 2-29. Penetrometer
Figure 2-30. Cabinet Kit
Adding and Subtracting Machine
Clearing Machine
Dividing Whole Numbers
Adding and Subtracting Decimals
Flash Point Testers.
Figure 2-31. Flash Point Tester (Sheet 1 of 2)
Figure 2-31. Flash Point Teeters (Sheet 2 of2)
Figure 2-32. Cabinet M1
Figure 2-33. Dry Ice Machine
Dry Ice Machine. - TM-5-6640-212-140083
Cloud and Pour Point Test Bath.
Water Detector Kit, Automotive/Aviation Fuel
Flowmeter Kit.
Figure 2-34. Detector Scale Conversion Chart
Color Comparator.
Figure 2-35. Aneroid Barometer Locations
Water Demineralizer Unit.
Figure 2-36. Fume Hood
Chapter 3. OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-5-6640-212-140092
Table 3-1. Preventive Maintenance Checks and Services (PMCS)
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140094
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140095
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140096
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140097
Table 3-1. Preventive Maintenance Checks and Services (PMCS) - Continued - TM-5-6640-212-140098
Table 3-2. Utility Oven Troubleshooting
Table 3-2. Utility Oven Troubleshooting - Continued
Table 3-3. Vacuum Pump Troubleshooting
Water Pump.
Table 3-4. Air Compressor Troubleshooting
AIR COMPRESSOR FAILS TO COMPRESS AIR.
Table 3-5. Water Pump Troubleshooting
PUMP FAILS TO DELIVER WATER AT PROPER PRESSURE
Pyrometer.
Table 3-6. Refrigerator-Ice Maker Troubleshooting
UNIT RUNS BUT DOES NOT COOL OR FREEZE TO PROPER TEMPERATURE
COMPRESSOR RUNS CONTINUOUSLY.
Figure 3-1. Muffle Furnace, Exploded View
Figure 3-2. Muffle Furnace With Backover Removed Along with Insulation ad Muffle Unit
Figure 3-3. Muffle Furnace Lower Chassis Parts Location
High Pressure Steam Boiler.
Figure 3-4. Top View of Analytical Balance
Figure 3-5. Analytical Balance, Side View
Distillation Test Apparatus. - TM-5-6640-212-140117
Table 3-7. Reid Vapor Pressure Bomb Bath Troubleshooting
BATH DRAIN HAS BEEN OPENED BUT WATER DOES NOT RUN OUT.
Table 3-8. Manometer Troubleshooting
Figure 3-6. Test Gage Set (Pneumatic)
Figure 3-7. Cartridge, Typical Installation
Figure 3-8. Cartridges, Detail Installation
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-6640-212-140124
Figure 4-1. Filter Removing Procedures
Figure 4-3. Water Tank Glass Sight Gage
Figure 4-4. Use of Test Kit Dispensing Valve and Regulator Assembly, Gas Cylinder, and Sample Cup at Diffusion Detectors for System Calibration Test
Percent LEL to Percent LEL Readings for Other Gases
Figure 4-5. Calibration Percent LEL Equivalents for Gases Other Than Propane, with Propane Used a Calibrating Gas
Calibrating a System With Two Detectors Per Control Unit
Table 4-2. Percent LEL Reading With 0.2 cc Vaporized Volatile Liquid in One Gallon of Air
Alarm Circuit Adjustment
Dry Ice Machine. - TM-5-6640-212-140134
Figure 4-7. Dry Ice Machine, Exploded View
Figure 4-8. Vacuum Pump, Removal
Figure 4-9. Drawer Slide Adjustment
Figure 4-10. Electric Heater, Parts Locations (Sheet 1of 2)
Figure 4-10. Electric Heater, Parts Locations (Sheet 2 of 2)
Figure 4-11. Disassembly of Cabinet Lock Assembly
Figure 4-12. Vapor tight Light Fixture, Exploded View
Figure 4-13. Centrifuge Machine, Removal Data
Chapter 5. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 5-1. Water Pump Troubleshooting
MOTOR RUNS-NO WATER-LOW CAPACITY-LOW PRESSURE.
Figure 5-1. Water Pimp, Exploded View
Figure 5-3. View Through Access Hole
Table 5-2. Pyrometer Troubleshooting
INSTRUMENT PILOT LIGHTS OPERATE NORMALLY, BUT FURNACE OVERHEATS, OR WILL NOT HEAT.
Utility Oven.
Figure 5-4. Utility Oven, Parts Location (Sheet 1 of 3)
Figure 5-4. Utility Oven, Parts Location (Sheet 2 of 3)
Table 5-3. Utility Oven Troubleshooting
NO HEAT.
Figure 5-5. Utility Oven, Schematic Diagram
Figure 5-6. High Pressure Purge Meter, Exploded View
Air Compressor.
Figure 5-7. Removing Drawer Under Viscosity Bath
Figure 5-8. Viscosity Bath, Parts Location (Sheet 1 of 3)
Figure 5-8. Viscosity Bath, Parts Location (Sheet 3 of 3)
Figure 5-9. Kinematic Viscosity Bath, Schematic Diagram
Figure 5-10. Automatic Drain Valve, Cross Sectional View
Figure 5-12. Unloader Pilot Valve
Figure 5-13. Discharge Valve, Cross Sectional and Exploded View
Figure 5-14. Suction Valve Unloader
Table 5-4. Clearance, Tolerance and Torque Data
Figure 5-16. Cylinder Head, Exploded View
Figure 5-17. Air Filter, Exploded View
Figure 5-19. Cylinder
Figure 5-20. Flywheel
Oil Pump Cover Disassembly.
Figure 5-21. Oil Pump Cover, Exploded View
Figure 5-22. Rear Retainer and Oil Pump, Exploded View
Figure 5-23. Pistons and Connecting Rods, Exploded View
Figure 5-24. Crankcase
Figure 5-25. Crankshaft
Gum Bath. - TM-5-6640-212-140179
Figure 5-27. Drain Valve for Gum Bath Overload Piping
Figure 5-28. Gum Bath Removal Procedure
Figure 5-29. Gum Bath Removal, Overhead Piping
Figure 5-30. Gum Bath, Schematic Diagram
Figure 5-31. Vacuum Pump, Component Location TS 6640-212-14/5-31
Distillation Test Apparatus. - TM-5-6640-212-140185
Figure 5-32. Distillation Test Apparatus, Disassembly (Sheet 1 of 6)
Figure 5-32. Distillation Test Apparatus, Disassembly (Sheet 2 of 6)
Figure 5-32. Distillation Test Apparatus Disassembly(Sheet 3 of 6)
Figure 5-32. Distillation Test Apparatus Disassembly(Sheet 4 of 6)
Figure 5-32. Distillation Test Apparatus Disassembly (Sheet 5 of 6)
Figure 5-32. Distillation Test Apparatus, Disassembly (Sheet 6 of 6)
Figure 5-33. Distillation Test Apparatus, Schematic Diagram
Figure 5-34. Hot Plate Disassembly (Sheet 1 of 2)
Figure 5-34. Hot Plate Disassembly (Sheet 2 of 2)
Figure 5-35. Hot Plate, Schematic Diagram
Table 5-5. Troubleshooting Chart for Reid Vapor Pressure Bomb Bath
HEATING, BUT NOT STIRRING.
Figure 5-36. Reid Vapor Pressure Bomb Bath, Schematic Diagram
Appendix A. REFERENCES - TM-5-6640-212-140199
Technical Bulletins (TB).
Appendix B. COMPONENTS OF END ITEM
Section II. COMPONENTS OF END ITEM
Section II. COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140203
Section II. COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140204
Section II. COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140205
Section II. COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140206
Section II INTEGRAL COMPONENTS OF END ITEM
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140208
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140209
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140210
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140211
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140212
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140213
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140214
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140215
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140216
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140217
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140218
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140219
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140220
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140221
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140222
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140223
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140224
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140225
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140226
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140227
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140228
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140229
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140230
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140231
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140232
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140233
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140234
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140235
Section II INTEGRAL COMPONENTS OF END ITEM-Continued - TM-5-6640-212-140236
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140237
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140238
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140239
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140240
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140241
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140242
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140243
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140244
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140245
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140246
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140247
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140248
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140249
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140250
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140251
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140252
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140253
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140254
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140255
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140256
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140257
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140258
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140259
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140260
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140261
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140262
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140263
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140264
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140265
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140266
Section II..COMPONENTS OF END ITEM - Continued - TM-5-6640-212-140267
Figure B-1. Right Front Section of Laboratory
Figure B-2. Right Rear Section of Laboratory
Figure B-3. Muffle Furnace and Laboratory Oven
Figure B-4. Left Front Section of Laboratory
Figure B-5. Gum Bath
Figure B-6. Rear Compartment of Laboratory
Figure B-7. Drawers A1 Through A5 (Sheet 1 of 2)
Figure B-7. Drawers A1 Through A5 (Sheet 2 of 2)
Figure B-8. Drawers B1 Through B5 (Sheet 1 of 2)
Figure B-8. Drawers B1 Through B5 (Sheet 2 of 2)
Figure B-9. Drawers C1 Through C5 (Sheet 1 of 2)
Figure B-9. Drawers C1 Through C5 (Sheet 2 of 2)
Figure B-10. Drawers D1 Through D5 (Sheet 1 of 2)
Figure B-10. Drawers D1 Through D5 (Sheet 2 of 2)
Figure B-11. Drawers E1 Through E5
Figure B-12. Drawers F1 and F2
Figure B-13. Drawers G1 Through G3
Figure B-14. Drawers H1 Through H3
Figure B-15. Drawers J1 and J2
Figure B-16. Drawers K1,K2 and Cabinet K3
Figure B-17. Drawer L1 and Cabinet L2
Figure B-18. Cabinet M1
Figure B-19. Cabinets N1 and N2
Figure B-20. Thermometer and Hydrometers
Figure B-21. Cabinets P1 and Drawer P2
Figure B-22. Laboratory Bookcase
Figure B-23. Drawers R1 and R2
Figure B-24. Drawers S1, S2 and S3
Figure B-25. Purging Blowers
Figure B-26. Utility Compartment
Figure B-27. Storage Compartment Under Semitrailer
Figure B-28. Vapor Tight Light Fixture
Figure B-29. Drawers Under Blending Kit.
Appendix C. MAINTENANCE ALLOCATION CHART
Explanation of Columns in Section III.
Section II. MAINTENANCE ALLOCATION CHART - TM-5-6640-212-140303
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-6640-212-140304
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-6640-212-140305
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-6640-212-140306
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont) - TM-5-6640-212-140308
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont) - TM-5-6640-212-140309
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont) - TM-5-6640-212-140310
Section IV. REMARKS - TM-5-6640-212-140311
Not Applicable
FO-1. 110-Volt Electrical System, Schematic
FO-2. 220-Volt Electrical System, Schematic
TM-5-6640-212-14 Mobile Semitrailer-Mounted Petroleum Laboratory (NSN 6640-00-538-2736) Manual
