TM 9--2520--215--34
0054 00--6
HIGH--RANGE CLUTCH AND RELATED PARTS REPAIR – CONTINUED
0054 00
FIT AND WEAR LIMITS
Check the following parts to the dimensions listed. Replace if not within specified dimension.
PART NAME
CHECK POINTS
ACCEPTABLE LIMITS
Thrust washer
High--range clutch housing
Bushing--type bearing
High--range clutch piston release spring
Externally splined plate
Internally splined clutch plate
Externally splined plate
Internally splined clutch plate
Intermediate--range clutch release spring
Thrust washer
Thrust washer
Thrust washer
Intermediate planetary pinion
Spindle roller
Thickness of washer
Larger ID of housing
Bushing fit in housing bore
Bushing OD
Bushing fit in housing bore
Bushing ID
Bushing fit on sleeve
Free length
Length under load
Thickness of plate
Thickness of plate
Thickness of plate
Thickness of plate
Free length
Thickness of washer
Thickness of washer
Thickness of washer
Pinion ID
Roller OD
0.0920 to 0.950 in.
Wear limit: 0.850 in.
4.5470 to 4.5480 in.
0.0060 to 0.0090 in . press fit
Press fit into 4.5470 to 4.5480 in. bore
0.0060 to 0.0090 in. press fit
4.4365 to 4.3475 in.
0.0030L to 0.0050L
1.948 in.
1.218 at 42 to 52 lb.
0.1200 to 0.1250 in.
Wear limit: 0.1200 in.
0.1580 to 0.1630 in.
Wear limit: 0.1380 in.
0.1580 to 0.1630 in.
0.1580 to 0.1630 in.
Wear limit: 0.1380 in
1.936 in.
1.07 at 27 to 33 lb.
0.0930 top 0.0950 in.
Wear limit: 0.0850 in.
0.620 to 0.0640 in.
Wear limit: 0.0550 in.
0.0590 to 0.0620 in.
Wear limit: 0.0550
2.0142 to 2.0147 in.
Wear limit: 2.0157 in.
0.2498 to 0.2500 in.
Wear limit: 0.2493 in.
