TB 43-0213
D-14. Body Replacement Procedures.
a. Remove components of special purpose kits from old body (see TM 9-2320-218-34-1).
b. Remove soft top and bows, windshield and hinges, hood and front grille, data and instruction plates, all
reflectors, seat belts, and seat and frame assemblies (see TM 9-2320-218-20-1-1).
c. Position vehicle on four support stands and new body on four support stands (see Figure D-19 and
Figure D-20).
TA504978
Figure D-19. Positioning Vehicle on Support Stand.
d. Drain fuel tank and lines (see TM 9-2320-218-20-1-1).
e. Remove mirrors, wheels, rear shock absorbers, batteries, battery cables, battery box, and transmission cover
plate (see TM 9-2320-218-20-1-1).
f . Remove front and rear suspension, propeller shafts, and steering gear and column from old body and install
on new body (see TM 9-2320-218-34-1). Tighten all mounting hardware to torque values shown in-Table D-3.
g. Remove transmission, shift lever, handbrake assembly, and handbrake lever from old body and install on
new body (see TM 9-2320-218-34-1).
h. Remove drive train (engine, transmission, and transfer assembly) from old body and install on new body (see
TM 9-2320-218-34-1).
i. Remove exhaust system from old body and install on
new body (see TM
9-2320-218-20).
j. Remove instrument panel and switches, accelerator, throttle and choke controls, starter switch and bracket,
and all light assemblies from old body and install on new body (see TM 9-2320-2 18-20-1-1).
k. Remove flasher unit, trailer receptacle, and front and rear wiring harnesses from old body and install on new
body (see TM 9-2320-218-20-1-2).
D-21
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